Boring and SRB Combined Machine

Features:

TGK series CNC boring and SRB machine has the main feature of high efficiency, stable performance, intelligent and simple CNC operating system, overall beautiful, unified and neat appearance, and better environmental protection against oil splash and leakage.

The machine has the following three working modes:

1) The job and tool rotate at the same time.
2) The job is fixed and the cutter rotates.
3) The job rotating tool is fixed. The rough boring head is used for pushing boring during rough machining, and the skiving+burnishing (hydraulic or pneumatic) combined tool processing is used for finishing, which effectively solves the problem of serious deviation in rough machining of deep holes in hot rolled steel tubes and poor straightness after finishing of deep holes in cold drawn steel tubes.

After worked by the machine, the precision can reach IT7, and the surface roughness can reach Ra0.1-0.4 μ m. The processing efficiency is 5 times that of the traditional deep hole machines and 10 times faster compared with the deep hole honing machine.

The machine tool is equipped with an automatic tool expansion and contraction control module, and has a special Korean pneumatic and German hydraulic tool expansion and retraction system. The machining allowance is 0.3-10mm in the diameter direction, which can be processed (different tools are selected). Irregular hot rolled pipes must use rough boring process before Skiving and burnishing process.

Main Parameters of Machine Tool

TGK Series CNC Boring and SRB Machine Technical Parameters
ItemUnitTGK20D TGK20S TGK25D TGK25S TGK36D TGK36S TGK40D TGK40S TGK50D TGK50S
Machine parametersSRB ID range mm Φ38 ~ Φ200 Φ38 ~ Φ200 Φ38 ~ Φ360 Φ38 ~ Φ420 Φ100 ~ Φ500
Workpiece OD range mm Φ60 ~ Φ400 Φ60 ~ Φ400 Φ100 ~ Φ500 Φ100 ~ Φ500 Φ200 ~ Φ600
Max job depth mm 8000 4000 10000 4000 12000 4000 12000 4000 20000 4000
Max job length mm 8000 4000 10000 4000 12000 4000 12000 4000 20000 4000
Machine tool processing method Single rotation Double rotation Single rotation Double rotation Single rotation Double rotation Single rotation Double rotationSingle rotation Double rotation
HeadstockRotary speed range rpm —— 10~350 —— 10~350 —— 10~350—— 10~350 —— 5 ~ 200
Motor powerkW —— 22 —— 30 —— 37 —— 45 —— 55
Boring boxRotary speed range rpm 40 ~ 1200 40 ~ 1200 40 ~ 1200 40 ~ 120030 ~ 800
Motor powerkW 30 45 60 75 90
Z1 axis, boring box infeedMax.Rapid speed m/min 5 5 5 5 4
Servo motor powerkW 7 7 7 7 7
Z2 axis rapidMax.Rapid speed m/min 3 3 3 3 2
Servo motor power kW 5 5 5 5 5
Coolant systemMax.flow L/min 5 800 10001200 1500
Max pressure MPa 2.5 2.5 0.5 0.5 0.5
Coolant tank capacity L 8000 8000 12000 12000 15000
Hydraulic systemMax pressure MPa 6.3 6.3 6.3 6.3 6.3
Remark: Model S type SRB machine has three working mode: 1. Job fixed, tool rotating and infeed. 2.Job rotating, tool fixed, only infeed. 3. Job and tool ralatively rotating and tool infeeding. Model D type SRB machine, such as TGK20D, TGK25D, TGK36D, TGK40D, TGK50D, TGK63D, TGK80D, only can working by Job fixed while tool rotating and infeed.

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